Personal profile
Research interests
Dr Ian Major, AMMP Manager (PRISM) | Principal Investigator (APT) | Funded Investigator (SFI AMBER)
Dr. Ian Major graduated from Queen's University Belfast with a BEng in Chemical with Polymer Engineering (2001) and a PhD in Polymer Engineering (2005). He was a Research Fellow at QUB's Polymer Processing Research Centre and School of Pharmacy before joining the newly formed Applied Polymer Technologies Technology Gateway at AIT (now TUS) in 2013. He is now the Advanced Materials and Manufacturing Platform (AMMP) Manager at TUS, in charge of expanding the Materials Research Institute's research in composites manufacturing and extrusion with advanced materials, and he is an expert in polymer processing and analysis. The research group he established at TUS focuses on novel manufacturing, and the results of this research is being disseminated in the form of journal publications and, more broadly, several news articles, including the Sunday Times (3D printers could create'magic' polypill to cure all ills) and Silicon Republic (3D-printed pill forged at pharmacy could deliver drug cocktail in one go). 3D printing will be a key enabling technology for several industries, and his research is focused on overcoming the process's main disadvantage – slow production rates – to aid in the adoption of this technology for a variety of applications. Using the mass-customization principle, his team created a hybrid manufacturing technique that combines 3D printing and injection moulding.
Research Overview
Dr. Major's research is based on novel manufacturing processes and the application of advanced materials in manufacturing. The work is interdisciplinary, with applications ranging from medicine to automotive, and it employs polymer materials and processing to create solutions. One recurring theme in his research is affordability, making a product or device less expensive and thus more accessible to the greatest number of people in society. This is made possible by advancements in both materials and manufacturing processes.
Expertise related to UN Sustainable Development Goals
In 2015, UN member states agreed to 17 global Sustainable Development Goals (SDGs) to end poverty, protect the planet and ensure prosperity for all. This person’s work contributes towards the following SDG(s):
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SDG 2 Zero Hunger
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SDG 3 Good Health and Well-being
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SDG 5 Gender Equality
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SDG 6 Clean Water and Sanitation
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SDG 7 Affordable and Clean Energy
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SDG 8 Decent Work and Economic Growth
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SDG 9 Industry, Innovation, and Infrastructure
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SDG 12 Responsible Consumption and Production
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SDG 13 Climate Action
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SDG 14 Life Below Water
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SDG 15 Life on Land
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Collaborations and top research areas from the last five years
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Apparent interfacial bonding strength in hybrid overprinted bilayer tablets: influence of 3D printing parameters on mechanical integrity
Xu, H., Ebrahimi, F., Gong, K., Liu, H., Fuenmayor, E. & Major, I., 25 Jun 2026, In: International Journal of Pharmaceutics. 699, 126987.Research output: Contribution to journal › Article › peer-review
Open Access -
Apparent interfacial bonding strength in hybrid overprinted bilayer tablets: influence of 3D printing parameters on mechanical integrity
Xu, H., Ebrahimi, F., Gong, K., Liu, H., Fuenmayor, E. & Major, I., Jun 2026, In: International Journal of Pharmaceutics.Research output: Contribution to journal › Article › peer-review
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A Standardised Combinational Method for Evaluating Antimicrobial Compounds Against Biofilm Attachment, Development and Eradication
Masterson, K., Lynch, M., Major, I. & Rowan, N., 30 May 2026, In: Microorganisms.Research output: Contribution to journal › Article › peer-review
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Controlled-release hybrid hydrogels delivering synergistic N-acetyl cysteine, ibuprofen, and progesterone combinations for enhanced peripheral nerve regeneration
Burke, G., Ebrahimi, F., Fehrenbach, G., Buckley, C., Murphy, E., Devine, D. & Major, I., 5 Jan 2026, In: International Journal of Pharmaceutics. 687, 126423.Research output: Contribution to journal › Article › peer-review
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Annealing 3D printed PEKK: Investigating the impact of annealing on the mechanical, physical, and thermal properties in additively manufactured PEKK
Maloney, A., Manaf, E., Gately, N., Major, I. & Devine, D. M., May 2025, In: Materials and Design. 253, 113938.Research output: Contribution to journal › Article › peer-review
Open Access10 Citations (Scopus)
Activities
- 1 Editorial work
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Polymers (Journal)
Abbasi, A. (Editor), Major, I. (Editor) & Paraskar, P. (Editor)
2025Activity: Publication peer-review and editorial work › Editorial work
Press/Media
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Technological University Researchers Publish New Studies and Findings in the Area of Chemical Engineering (Kinetic and thermodynamic analysis of hemp oil epoxidation with density functional theory insights into unsaturated fatty acid ...)
Qiao, Y., Nadim, E., Murphy, E., Major, I. & Paraskar, P.
14/05/25
1 item of Media coverage
Press/Media